Double Deep Pallet Racking Manufacturer in Gujarat
We manufacture at Bahadurgarh and supply Gujarat by road. A Double Deep Pallet Racking is a beam-and-upright system carrying palletised stock, handled by forklift or stacker. Two pallets deep on each side, which buys density at the cost of reaching the pallet behind. Most of what we send to Gujarat goes into chemicals, pharmaceuticals, textiles and ceramics, with a high share of drummed and packaged liquids.
What decides the specification in Gujarat
Containment comes up more often here than anywhere else: what the rack holds is frequently a liquid in a drum rather than a carton. For Double Deep Pallet Racking the figure that settles it is the pallet itself: its loaded weight, its footprint, and the truck that has to reach it.
Industry in Gujarat runs to chemicals, pharmaceuticals, textiles and ceramics, with a high share of drummed and packaged liquids, and that is the stock these bays usually hold.
Double Deep Pallet Racking — what we build to
Load per beam level: 500 kg to 2000 kg UDL, by beam section and span
Beam span: 1500 mm, 1800 mm, 2300 mm, 2700 mm or 3000 mm
Frame depth: 600 mm, 900 mm, 1000 mm or 1200 mm
Frame height: 3000 mm to 6000 mm standard; taller on survey
Where Double Deep Pallet Racking is used in Gujarat
Across the trade it goes into warehouses, distribution centres, cold stores and component stores feeding an assembly line. The job it does is palletised stock handled by forklift or stacker. In Gujarat specifically, the enquiries come mostly from chemicals, pharmaceuticals, textiles and ceramics, with a high share of drummed and packaged liquids, so that is the stock we are usually sizing for.
Buying one rather than another
Selective racking gives every pallet a face and is right for most stores. Double-deep or drive-in buys density but costs you access, so it only pays where you hold several pallets of the same part.
Getting a price for Gujarat
Send the heaviest loaded pallet, its footprint, the clear height to the lowest obstruction and the truck type and its lift height. Tell us whether you want supply only or supply with fitting, and we will quote it that way. Everything is made at our own plant at HSIIDC Bahadurgarh — we are the manufacturer, not a stockist re-badging someone else’s frames.
Containment comes up more often here than anywhere else: what the rack holds is frequently a liquid in a drum rather than a carton. If that is not obvious from the site, send a photograph of the bay and the dimensions, and we will mark up what will fit before anything is quoted for Gujarat.
Specifications — Double Deep Pallet Racking
Double Deep Pallet Racking are built on our
Pallet Racking Systems range, so the figures below are that
range's standard sizes.
Spanco manufactures to order, so these are what is
produced at the Bahadurgarh plant rather than a fixed catalogue size.
Final bay loading is confirmed against your pallet weight, bay width and
level configuration before drawings are issued.
Built to the ranges listed below — sizes are made to your bay.
Standard manufacturing ranges for Pallet Racking Systems
Beam span
1500 mm, 1800 mm, 2300 mm, 2700 mm or 3000 mm
Frame depth
600 mm, 900 mm, 1000 mm or 1200 mm
Frame height
3000 mm to 6000 mm standard; taller on survey
Load per beam level
500 kg to 2000 kg UDL, by beam section and span
Levels
Ground + 2 to ground + 4 typical
Material
Mild steel, CR/HR coil to IS 513 / IS 10743
Finish
Powder coated
Connection
Boltless beam-to-upright connector with safety pin
Configuration options
Mesh or MS panel decking
Pallet support bars
Column guards and end-of-aisle barriers
Double-deep configuration
Drive-in configuration
Row spacers for back-to-back runs
Questions buyers ask before ordering
What load can your Double Deep Pallet Rackings carry per level?
Our Double Deep Pallet Rackings are built from 500 kg to 2000 kg per beam level as a uniformly distributed load, with beam spans of 1500 to 3000 mm and frame depths of 600 to 1200 mm. The exact figure depends on the beam section and the span, so send us the heaviest pallet weight and how many pallets sit on one level.
How do I calculate the pallet rack capacity I need?
Start with the heaviest single pallet you will store, not the average. Multiply by the number of pallets that will sit on one beam level, which is usually two or three depending on beam span. That total is the figure the beam pair must carry as a uniformly distributed load. Then check the frame separately: add every level together and that is what the upright and its bracing must carry down to the floor. Our standard range is 500 kg to 2000 kg per beam level.
What is the difference between selective, double-deep and drive-in pallet racking?
Selective gives you a clear aisle to every pallet, so any pallet can be picked at any time. Double-deep stores pallets two rows deep, which adds pallet positions in the same floor area but means the front pallet must be moved to reach the one behind, and it needs a double-reach truck. Drive-in lets the truck enter the rack structure itself and gives the highest density, but you lose selectivity entirely, so it suits a small number of SKUs held in quantity. Selective suits most operations; density systems pay off when you have few SKUs and many pallets of each.
Top Racks Manufacturers in Gujarat — Delivering Quality
Steps of manufacture
How we work
Every rack on this site is made on one line at our own
5000 m² plant in Bahadurgarh.
Nothing is bought in and re-badged, which is why we can answer for the
steel grade, the coating and the bay loading on the same call.
Dispatch from the Bahadurgarh plant covers Gujarat. These are the towns we are asked for double Deep Pallet Racking most often — the same build and the same lead time applies to any address in the state.
